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Henan Duxin Science Technology Co.,Ltd.
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48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Henan Duxin Science Technology Co.,Ltd.

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Brand Name : Xinguanglithium battery

Model Number : 48V 100AH

Certification : ce,UL,ROHS,MSDS

Place of Origin : China

MOQ : 1 groups

Price : Negotiable

Payment Terms : Western Union, MoneyGram, L/C, T/T

Supply Ability : 70000+

Delivery Time : 5-12 days for the smaple order , 20-35days for bulk order

Packaging Details : groups

Size : customized

Warranty : 3 Years

Type : Li-Ion

Cycle life : 2000 Times

Application : Electric Vehicle,golf cart /electric bicycle,motorcycle

Product name : 48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Color : Customize Accepted

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Electric Forklift Battery Long Cycle Life Nano LiFePO4 48V100AH Lithium Iron Phosphate,Also for Marine, Golf Cart


1. Description

High power LiFePO4 Battery Module with compact designed metal housing, built-in smart BMS and LCD display as a key-turn and plug-and-play battery solution to direct drop in Replacement on lead-acid(AGM/GEL) battery for military AGV. Providing twice the run-time at approximately half the weight of a comparatively sized lead-acid battery, excellent float and cycle life over 2000 times results in low operating costs with high investment returns.

Specification

NO Items Description
Normal Specification
1 Nominal Voltage 51.2V
2 Normal Capacity 100Ah
3 Internal Resistance ≤30mΩ
Standard Charge
4 Battery operation temperature range @charging 0~45℃
5 Normal charge voltage 58.4±0.4V
6 Recommended float charge voltage(for Standby use) 55.6±0.4V
7 Allowed MAX charge current 80A@Battery initial Temp 25±5℃
8 Recommended charge current ≤50A
Standard Discharge
9 Battery operation temperature range @discharging -20~60℃
10 Output Voltage Range 36.8~58.4V
11 Allowed discharge current 100A withstand 30min @Battery initial Temp 25±5℃
12 Peak discharge current 350A withstand 3s
13 Discharge Cut-off voltage 36.8V
Mechanical Characteristics
14 Dimension Length 676±3mm
Width 333±3mm
Height 187±3mm
15 Weight Approx. 57Kg
Storage
16 Storage Temperature & Humidity Range Short: within one month -20~35℃, 45~75%RH
Long term: above one month -10~30℃, 45~75%RH
17 Self-discharge rate Residual capacity ≤3% per month; ≤15% per year
Reversible capacity ≤1.5%per month; ≤8% per year

Note:

If above parameters not meet your requirement, please contact us, we could make customized LiFePO4 battery pack for you according to your requirement of battery pack size, continuous discharge current, peak discharge current.

Features

  • High working voltage for single battery cells
  • Long cycle life
  • Capacity, resistance, Voltage, platform time consistency is good
  • With short-circuit production function, safe and reliable
  • Good consistency, low self discharge
  • Light weight, small size, size can be customized
  • High discharge rate

Electrical Characteristics & Test Condition

Testing Conditions: Ambient Temperature: 25±5℃; Huminity:45%~75%.

NO Items Criterion Condition
1 Internal Impedance ≤30mΩ Test the internal resistance of 50% SOC battery pack with 1 kHz AC internal resistance test instrument.
2 Capacity ≥100Ah Rest for 1 hour after fully charged, then discharge with 0.33C current until the battery reaches the discharge cutoff voltage. Repeat above process for three times, if the discharge time is not less than 180 minutes, you can stop and define the Discharging current*time value (Ah) as battery capacity.
3 Short circuit protection / Not allowed.
4 MAX charge Current 80A Charging with this current for more than 0.5h and the added temperature of battery pack less than 20℃.
5 MAX discharge Current 100A Discharging with this current for more than 10min and the added temperature of battery pack less than 35℃.
6

Cycle life (DOD%100)

≥2000cycle Discharge with the current of 0.5C until it can’t discharge, and then rest it for 1h. Charge the battery following CC (0.33C)/CV(14.6V) mode to full capacity, and then rest it for 1h. Repeat above process until full charged capacity is no more than 80% of normal value. Accumulated times is defined as cycle life.
7

Discharge Temperature

Characteristics

-20℃ ≥70% At 25±5℃ discharge the battery with the current of 0.33C to the cut-off voltage. Store the battery at various temperatures for 2h and discharge the battery with 0.33C to the cut-off voltage. Record the ratio between discharging & charging capacity.
0℃ ≥80%
25℃ 100%
55℃ ≥95%
8 Charge Retention ability remain capacity≥90% Charge the battery to full capacity and store it for 28days, and then discharge it with 0.33C to the cut-off voltage.

BATTERY PACK SAFETY TEST

3.1 Testing condition (Unless Special Requirements)

Temperature:20±5℃ Relative Humidity: 45~75%

Atmosphere Pressure: 86~106kPa

All testing under full capacity

3.2 Battery Pack Safety Test

No. Items Standards Testing Methods
1 Short-Circuit The battery should be no remarkable breakage, distortion. And charge normally. Use a resistor with less than 0.05Ω to make the battery short circuit for 1 hour. The appearance and characteristics are normal.
2 Over Discharge Protection Test The battery should be no remarkable breakage, distortion. Appearance and charge are normal. Discharge the battery at the rate of 0.2C with the load of 30Ω for 24h . Charging for 10sec with specified adapter , and check the voltage(8V)
3 Impact Test The battery should be no explosion or catch fire Place a full charged battery on a flat and put a stainless steel stick (Diamond 7.9mm) in the middle of the battery upright . Beat the steel stick with 9.1Kg

Applications for Lifepo4 lithium iron phosphate battery:

· Energy Storage Systems (ESS)

· Remote area power systems

· Communications systems

· Electric vehicles

· Marine environments

· Military & Aviation

· Electric rickshaw

· Uninterruptible Power Supplies

· CCTV & Data Transfer

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Advantage

Longer Cycle Life: Offers up to 20 times longer cycle life and five times longer float/calendar life than lead acid battery, helping to minimize replacement cost and reduce total cost of ownership.
Lighter Weight: About 40% of the weight of a comparable lead acid battery. A ‘drop in’ replacement for lead acid batteries.
Higher Power: Delivers twice power of lead acid battery, even high discharge rate, while maintaining high energy capacity.
Wider Temperature Range: -20 C~60 C.
Superior Safety: Lithium Iron Phosphate chemistry eliminates
Increased Flexibility: Modular design enables deployment of up to four batteries in series and up to ten batteries in parallel.

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Voltage Capacity/AH Weight With BMS

Bluetooth/RS485

Auto-heating/Canbus

Warranty Life Cycles
12V 10 Optional Yes Optional 3 years >6000 times
12V 15 Optional Yes Optional 3 years >6000 times
12V 20 Optional Yes Optional 3 years >6000 times
12V 25 Optional Yes Optional 3 years >6000 times
12V 30 Optional Yes Optional 3 years >6000 times
12V 40 Optional Yes Optional 3 years >6000 times
12V 50 Optional Yes Optional 3 years >6000 times
12V 60 Optional Yes Optional 3 years >6000 times
12V 80 Optional Yes Optional 3 years >6000 times
12V 86 Optional Yes Optional 3 years >6000 times
12V 100 Optional Yes Optional 3 years >6000 times
12V 120 Optional Yes Optional 3 years >6000 times
12V 140 Optional Yes Optional 3 years >6000 times
12V 150 Optional Yes Optional 3 years >6000 times
12V 160 Optional Yes Optional 3 years >6000 times
12V 176 Optional Yes Optional 3 years >6000 times
12V 200 Optional Yes Optional 3 years >6000 times
12V 240 Optional Yes Optional 3 years >6000 times
12V 250 Optional Yes Optional 3 years >6000 times
12V 271 29KG Yes Optional 3 years >6000 times
12V 300 Optional Yes Optional 3 years >6000 times
12V 400 Optional Yes Optional 3 years >6000 times
12V 500 Optional Yes Optional 3 years >6000 times
12V 600 Optional Yes Optional 3 years >6000 times
12V 700 Optional Yes Optional 3 years >6000 times
12V 800 Optional Yes Optional 3 years >6000 times
12V 900 Optional Yes Optional 3 years >6000 times
12V 1000 Optional Yes Optional 3 years >6000 times
12V 1500 Optional Yes Optional 3 years >6000 times
12V 2000 Optional Yes Optional 3 years >6000 times
12V 2500 Optional Yes Optional 3 years >6000 times
12V 5000 Optional Yes Optional 3 years >6000 times
Note Capacity/Size /Weight Can be Customized OEM Available, MOQ 1pcs

Products Parts

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Certification:

We have passed the MSDS , CE , ROHS , UL , IEC62133 certifications

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Circuit Protection

The batteries are supplied with a LiFePO4 Battery Management System (BMS)that can monitor and optimized each single prismatic cell during charge & discharge, to protect the battery pack overcharge, over discharge, short circuit. Overall, the BMS helps to ensure safe and accurate running.

Test item Content Criterion
Over charge Over-charge protection for each cell 3.90±0.03V
Over-charge release for each cell 3.60±0.05V
Over-charge release method Under the release voltage
Over discharge Over-discharge protection for each cell 2.30±0.05V
Over-discharge release for each cell 2.80±0.05V
Over-discharge release method Charging
Over current Discharge over current protection 400±50A
Protection delay time 50~200ms
Over current release method Release after 30s.

Over & Lower

Temperature

Battery charge/discharge over temperature Protection @65±5℃
Release @55±5℃
Battery charge lower temperature Protection @-5±5℃
Release @5±0℃

Our Service

1. Fast delivery service.
2. Quick response to your any inquiry within 12 hours.
3. Customized design is available, OEM and ODM are welcome.

4. Offer the highest quality with the best price.

Warning of Lithium Battery pack

Please read and follow the specification and caution remarks on battery surface before use the battery. Improper use may cause heat, fire, rupture, damage or capacity deterioration of the battery. PAC Technology Co., Ltd. is not responsible for any accidents caused by the usage without following our specification

Light weight 48V16AH LiFePO4 battery pack Storage & Transportation:
  • Based on the character of cell, proper environment for transportation of LiFePO4 battery pack need to be created to protect the battery.
  • Battery should be stayed in the ware house -20℃~35℃ where it’s dry, clean, shade, and well-ventilated.
  • The battery should be stored in 50% SOC during transportation.
  • The battery need to be charged every 6 months if out of use.

Packing and shipping

Shipment of Lifepo4 lithium iron phosphate battery:

• By Air Door to Door Service

• By Sea Door to Door Service

• By Express: EMS, TNT, UPS, FedEx

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Why Choose us?

Reliable quality -- We have 10 years of battery industry experience. Automated production line and precise equipment. In strict accordance with international standards

for production inspection, to ensure product quality and safety.


Positive service -- We give response for all inquiries/questions in 24 hours. We have a professional R&D team, we can provide professional customized and one-stop services.


Taking responsibility -- PAC members to proactively take responsibility, we always offer the best solution to our customers.

Lithium battery cell manufacturing, prismatic shape and other special shap battery, curved battery.

Cylindrical Li ion battery cell manufacturing, 18650, 26650, 14500, 32650, 32700
Battery management system (BMS) design, PCM, PCB, production is done in-house
Plastic tooling, injection is done in-house
Battery packing is done in-house

24 hours customer service, waiting for your inquiry!

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack


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